Production Advantages Of Wood Pellet Machine For Biomass Industry

The wood pellet machine is to make the crushed material of wood chips, branches, straw, grass, rice husks, etc. into granular fuel products. Because different industries have different requirements for fuel density. Therefore, after extrusion processing with wood pellet machine, the fuel value contained in different raw materials is different. Corn stalks processed with straw pellet machine and the combustion value is about 3800 kcal. The fuel combustion value of rice husks and peanut husks is slightly higher, but there will be differences according to different regions.

Production Advantages Of Wood Pellet Machine For Biomass Industry

1. Higher production efficiency, increase industry capacity.

The industry buys wood pellet machines mainly for the processing of raw materials and auxiliary production of commodities. The production efficiency of the wood pellet machine is high. Biomass pellets produced per unit hour can provide the industry’s daily production capacity.

If the industry completes production only by purchasing wood during the production process, once the supplier becomes out of stock, the industry’s production line will have to stop. In industries with more constraints, buy a wood pellet machine and control the supply of raw materials in yourself. The high output of equipment will continuously accelerate the production of the industry and will not bring any restrictions to the industry.

2. The lower-cost investment of equipment produces greater economic benefits。

The price of wood pellet machine is small, the energy consumption of equipment is small, the industry’s overall investment cost in equipment is less. Compared with the economic benefits, the investment cost can be said to be very small.

The raw materials for the production of wood pellet machine can be waste wood, value, old home, etc. As long as it is wooden products, no matter old or new, it can be used as raw materials to produce high-quality wood pellets, without any impact on the quality of industrial production. Therefore, the wood pellet machine is production equipment that must be equipped in the production of the wood industry. The economic benefits of equipment should be recognized by all walks of life.

The wood pellet production line equipment turns wooden products into energy resources without changing any performance. It only gathers their dispersed energy for use in our lives and our economic development.

The Reason Why The Pellets Of The Wood Pellet Machine Not Formed

Wood pellet machine is a kind of special equipment for producing high-quality sawdust pellets, which is widely used in the preparation section of industrial production such as paper making, edible fungus, biomass pellets, particle board, sawdust board, high-density board, MDF, and single wood flour ( sawdust) production base. The raw materials are mainly logs, branches, wood, etc.

The reason why the sawdust pellet machine pellets not formed. Mainly shows the following two aspects:

Problems With Raw Materials

The moisture content of the raw material. For the granulation of straw particles, the moisture content of the raw material is a very important indicator. The water content is generally required to be below 20%. Of course, this value is not fixed, and the requirements for different raw materials are different. To make straw pellets like pine, cedar, eucalyptus, our pelletizer requires moisture of 13% ~ 17%. For specific requirements, you can contact our professionals for targeted answers.

The raw material itself. Different raw materials such as straw and paper scraps have different properties and different fiber structures, and the difficulty of forming is also different. More difficult materials such as palm.

The ratio of mixtures. When pressing mixed granules, the mixing ratio of various ingredients will also affect the molding rate.

The Problem With The Straw Pellet Machine

The compression ratio is a parameter of the straw pellet machine die, which refers to the length of the die hole divided by the hole diameter. The greater the compression ratio, the thicker the template, the longer the material compression time, and the higher the molding rate of the particles. If the thickness of the mold does not reach a certain standard, straw pellets are more difficult to form. Of course, not limited to straw. The gap between the pressure wheel and the mold is easy to understand. If the gap is too large, particles cannot be pressed. Adjusting the gap of the pellet machine is a technical task, you can consult our technical staff.

Hope this article can help you to know more about the wood pellet machine. If you want to build the wood pellet production line, please contact us. Zhengzhou Fusmar Machinery as a professional wood pellet machine manufacturer, with years of experience in production and sales, we provided machines that are welcomed by customers.

How To Improve The Efficiency Of Wood Pellet Machine Sawdust Pellet Machine

If the wood pellet machine used for a long time, the output will gradually decrease, which cannot meet a series of requirements. The reason for the decline in the output of the wood pellet machine may also be that some parts of the pellet machine are damaged due to the user improper use, or it is not operated correctly during installation.

In order to improve production, we can take the following measures:

The wood pellet machine can be adjusted at a suitable angle, which is helpful to reduce the thickness of the material and realize the screening of the material. Everyone knows that excessive feed speed will cause serious material accumulation. Not only will the screening efficiency be reduced, but also it may damage the screen, which is very terrible.
To improve the power of sawdust pellet machine motor, the power of the motor is the main source of screening work, is the main force of the complete screening work. Appropriately increasing the size of the motor power, can improve production efficiency.
The other is to adjust the grid data of the wood pellet machine. The length of the screen determines the screening efficiency. By improving the opening rate of the screen of the sawdust pellet machine, more materials will pass through the screen. Therefore, keeping the mesh unblocked is also one of the methods to increase production efficiency.

Wood pellets now are welcome worldwide, it has many advantages compared with traditional petroleum, gas, coal, wood, etc. They are renewable and sustainable, cost-effective, and Eco-friendly. The complete wood pellet production line is designed for industrial production and can produce biomass pellets of any type of agricultural and forestry waste, with a capacity of 1 to 10 tons per hour. Finished wood pellets are widely used in industrial boilers and large power plants for heating purposes as well as domestic use to ease the energy crisis and meet environmental requirements.

Wood Pellet Machine Is Ideal Processing Equipment For Agriculture Forestry

The production raw materials of wood pellet machine can be waste wood, branches, old household, and so on, as long as it is wood products can be used as raw materials to produce high-quality wood. The economic benefits of wood pellet machine equipment are gradually being seen by all walks of life.

Wood pellet machine is a new type of wood pellet processing equipment, also called sawdust pellet machine, biomass pellet machine. Zhengzhou Fusmar Machinery produced wood pellet machine that has a reasonable design, compact structure, safe, and durable. The wood pellet machine can process wood, branches, and other raw materials into wood pellets at once, which has the advantages of low investment, high efficiency, energy-saving, good economic benefit, simple operation, convenient use, and maintenance, etc. The screen configured in the wood pellet machine can be replaced. Therefore, it is very popular among customers.

The Production Advantage Of Wood Pellet Machine

The advantages of wood pellet machine production mainly include:

1. Higher production efficiency of the equipment to increase the production volume of the industry.

The purchase of wood pellet machine is mainly for the processing of raw materials and auxiliary production of commodities. The production efficiency of the wood pellet machine is relatively high. The wood pellet machine produced per unit hour can provide the industry’s daily production volume.

If the industry completes the production only by purchasing wood pellets during the production process, once the supplier is out of stock, the industry’s production line will have to stop. In industries with more constraints, buy a wood pellet machine and control the supply of raw materials in your own hands. The high output of the equipment will only continuously accelerate the production of the industry and will not bring any restrictions to the industry.

2. The lower cost investment of equipment produces greater economic benefits

The price of the wood pellet machine is reasonable, the energy consumption of the equipment is lower, and the overall investment cost of the industry in equipment is less. Compared with the economic benefits it produces, the investment cost is very low.

Choosing a suitable wood pellet machine and using it properly will significantly improve the economic benefit. It will soon reflect a benign effect in the production process. If you can further master the technology of production, you can also greatly reduce the cost of materials, thereby increasing profits. If you want to build your own wood pellet production line, please contact us.

Biomass Pellet Machine Fuel Can Replace Non-renewable Energy

The appearance of the biomass pellet machine makes biomass energy more fully utilized. The common straws, cottonseed hulls, peanut hulls, miscellaneous wood, various wood fragments, corn cobs, larch wood chips, rice husks, etc. in our life are very low-use and easily cause pollution, but they are all very good biomass pellet fuel raw materials.

Today, there is a very good response to the use of biomass energy. Everyone recognizes the benefits of using biomass energy. Relevant departments also require companies to use biomass fuels to replace coal and other polluting fuels for combustion. Then biomass pellet fuels can replace coal, what are the advantages of combustion? Next, let ’s take a look.

The Application Of Biomass Pellet Machine Equipment

Biomass pellet machine equipment should be widely used in areas with relatively rich forestry resources, areas with large crop straw resources, wood processing industry, and activated carbon production industries. These industries have rich resources and can quickly and easily process biomass fuel. It is mainly used for heating, including district heating, small hot water boilers, domestic heating stoves and fireplaces, providing domestic users with domestic hot water and indoor heating.

The Combustion Process Of Biomass Pellet Fuel

The combustion process of biomass pellet machine fuel is similar to that of coal. When the fuel heated, the moisture on the surface of the fuel evaporates first and dried. When the temperature rises, a pyrolysis reaction will occur, which will cause the volatile analysis in the pellet fuel, and the coke will remain after the volatile analysis, the volatile content is easier to catch fire than coke. When the temperature is high enough, the volatiles first ignites, forming a bright flame a certain distance away from the particles. The volatiles are burned out, the coke starts to burn and a very short blue flame appears.

The Advantages Of Biomass Pellet Fuel

1. The ash content in crop straws is generally between 76% and 86%. The ash content begins to precipitate at about 200 ° C. If sufficient combustion air cannot be provided at this time, the unburned ash content is carried out by the airflow and forms black smoke. The biomass pellet fuel is dense and uniform, which limits the volatile ash overflow speed, prolongs the combustion time, and eases the air supply contradiction.

2. The crop straw is a loose skeleton after the ash is analyzed, and the air movement disintegrates to form flying black flocs. The remaining carbon structure of the biomass pellet fuel closely forms coke wrapped in a blue flame.

Hope this article can help you know more about biomass pellet fuel, if you want to build your own biomass pellet production line, welcome to our website.

Biomass Pellets Also Called Wood Pellets

Biomass pellets also called wood pellets, they are a new style of fuel. Biomass pellets are becoming more and more popular in the world, many customers consulting us to build biomass production lines with our biomass pellet machine.

Since the raw material of the biomass pellets is wood logs, wood branches, wood sawdust. It’s necessary to process the raw material before granulating the material into pellets. Usually, the size of the raw material should be less than 2/3 of the die hole.

The Requirements Of Biomass Pellet Machine pelletization

There are three kinds of requirements in pelletizing, the first is the raw material, the second is the particle size, and the third is the humidity. As long as these three requirements are met in the pelletizing process, a good biomass pellet fuel can be made. The wood pellet machine is most suitable for coarse fiber pelletization. The common processing materials are: wood chips, straw.

The raw material is very broadly, such as agricultural forestry waste, be like straw, biomass pellet cotton stalk, sawdust, branch, straw, fruit shell, waste wood. The size of the raw material affects the pelletization, the pelletization size needs to use the crusher machine to crush the raw material into a particle size of about 5MM to 10MM. Only in line with the standard can be made. Pelletization also requires humidity. The humidity is 8% to 12%. A dryer machine can be used. Only when the standard humidity is reached, the biomass pellet fuel can be made.

Development Prospect Of Biomass Pellet Machine

First of all, because of the shape of the pellets, compressed volume, save storage space, but also easy to transport, reducing transport costs. Secondly, the combustion efficiency is high, easy to burn out, less carbon residue. Compared with coal, the volatile content of high ignition point low, easy to ignite. With the increase of density, high energy density and large increase of combustion duration, it can be directly applied to coal-fired boilers. In addition, when biomass pellet combustion, the harmful gas composition content is very low, the emission of harmful gas is less, with environmental protection benefits. And the ash after combustion still can be used as potash fertilizer directly, saved expense.

Biomass pellet fuel is renewable new energy. It uses wood waste, trees, corn stalks, rice stalks, rice husks, and other plant wastes to make pellet fuel through crushing, mixing, extrusion, drying and other processes for direct fuel combustion. Biomass pellet fuel can replace non-renewable energy such as coal, oil, natural gas. The promotion and use of the wood pellet production line not only solves the problem of straw handling, but also increases farmers’ income, and also contributes to environmental protection.

In brief, the quality and level of production of the product granules are closely related to the quality of the operator of the biomass pellet machine. The operator of the biomass pellet machine must change the water content of the powder according to changes in ambient temperature and humidity.

Production of qualified pellets due to changes in particle size, formulation adjustments and equipment wear and customer specific requirements. To produce high-quality products, employees must have more comprehensive knowledge, rich experience, a strong sense of responsibility, and overcome various difficulties in order to produce high-quality products.

Hope this article can help you to know more about raw material size with the biomass pellet machine. If you want to build the biomass pellet production line, please contact us.

Biomass Pellet Machine Wood Pellet Machine Is Environmental Protection Equipment

Biomass pellets are also called wood pellets, they are a new style of fuel. Biomass pellets are becoming more and more popular in the world, many customers consulting us to build biomass production lines with our biomass pellet machine.

The Types Of Biomass Pellet Machine

Our biomass pellet machine has two types, one is flat die pellet machine, one is ring die pellet machine. Flat die pellet machine is suitable for pressing strong adhesive materials, such as crop straw. And ring die pellet machine, suitable for pressing poor adhesion of materials, such as wood chips and so on. No matter what kind of pellet machine, it is worth noting that the feeding speed must be uniform, too slow will affect the output, too fast easy to block or crash.

Choosing A Suitable Biomass Pellet Machine

No matter if you are experienced customers or want to start a business in this industry, this article will help you to improve the efficiency of the wood pellet machine. We do really hope these tips can help to grow your business.

Choosing the wood pellet machine suitable for your own production capacity, such as the actual output of 1-2 tons. If you choose to produce 2-3 tons of machine, is it not overkill, causing waste?
The feeding process should be uniform in the production process, in order to ensure the smooth operation of the machine, uniform granulation does not block the material.
Control the gap between the mold and the pressure roller. After the high temperature is matured, the material is pressed and pressed by the pressing wheel, so that the particles have good compactness and firm appearance.
Select the appropriate mold aperture according to your actual needs. If the aperture is too small, it will result in low output and no discharge, which will seriously affect the production efficiency of the wood pellet machine.
Regular oil lubrication and cleaning. Long-term friction between the mold and the press wheel can damage the mold. Regular oiling and cleaning can not only ensure the cleanliness of the mold, but also reduce the friction between the two, reduce the cost and provide production efficiency.

Just as the above tips indicate, the efficiency of the wood pellet machine not only has a relation with high-quality machines, but also has a relation with the maintenance in the production process.

If you want to know more about the wood pellet machine production line, please visit 500KG Wood Pellet Production Line and Industrial Wood Pellet Production Line.

Biomass Pellet Fuel Is A Renewable New Energy

With the requirement of environmental protection, the development of biomass energy has been promoted, so the biomass wood pellet machine is an indispensable device. Biomass pellets belong to biomass energy, but there are many people who do not know the requirements of biomass pellet machine pelletization. Knowing what is required for pelletization can produce high-quality biomass pellets, so that investors can obtain benefits and bring better profits.

The Requirements Of Biomass Pellet Machine pelletization

The wood pellet machine is most suitable for coarse fiber pelletization. The common processing materials are: wood chips, straw.

The raw material is very extensive, it is agricultural forestry waste, be like straw, biomass pellet cotton stalk, sawdust, branch, straw, fruit shell, waste wood. The size of the raw material affects the pelletization, the pelletization size needs to use the pulverizer to crush the raw material into a particle size of about 5MM to 10MM. Only in line with the standard can be made. Pelletization also requires humidity. The humidity is 8% to 12%. A dryer machine can be used. Only when the standard humidity is reached, the biomass pellet fuel can be made.

Development Prospect Of Biomass Pellet Machine

Biomass pellet fuel is renewable new energy. It uses wood waste, trees, corn stalks, rice stalks, rice husks, and other plant wastes to make pellet fuel through crushing, mixing, extrusion, drying and other processes for direct fuel combustion. Biomass pellet fuel can replace non-renewable energy such as coal, oil, natural gas. The promotion and use of the wood pellet machine production line not only solves the problem of straw handling, but also increases farmers’ income, and also contributes to environmental protection.

Biomass pellet fuel is renewable new energy, which can play an increasing role in renewable energy and take effective measures to promote green energy.

How Long Can The Straw Pellets Burn Made By The Straw Pellet Machine

The straw pellet machine directly compresses the crushed straw, and it does not produce chemical changes during the production process, just simple high-temperature compression. The advantage of this biomass pellet machine equipment is that no additives added in the production process, the process is simple and easy to operate, and the finished product not polluted during the combustion process. Now, many large cities eliminate coal burning, which gives this biomass pellets a chance to display. Some biomass power plants are dedicated to burning such biomass pellets. The sales of this kind of biomass pellets mainly concentrated in cities that pay attention to environmental protection, used in boilers and biomass power plants.

How long the straw pellets burned is not necessarily, it is different in different ways of combustion and different burners. With the weight of coal and straw can not say which is longer, there is a way of combustion and burner.

The current combustion modes mainly include the following:

Layered Combustion

Layered combustion, also known as fire bed combustion, is only applicable to solid fuels and is the main combustion method for small boilers. The layered combustion has a wide range of applications, but the air and the combustible material poorly mixed. The combustion reaction is slow, and sometimes the smoke appears.

Suspension Combustion

Suspension combustion, also known as fire chamber combustion, is suitable for solid, liquid or gas fuels, and is the main combustion method for large and medium boilers. Suspension combustion does not require a grate, a large area of fuel and air contact, rapid ignition, high burnout rate, high combustion efficiency, and boiler thermal efficiency. It can achieve automatic control. But there are many devices, the system complicated, and the energy consumption is large.

Boiling Combustion

The combustion material crushed into particles smaller than 2mm and sent to the furnace. The air enters from the hood on the air distribution plate, which causes the biomass pellets to roll up down and burn in a liquid boiling state. Boiling combustion equipment has a large heat storage capacity and a strong combustion reaction. In this way, the combustion temperature is below 900 degrees, which can greatly reduce the formation of severe carcinogens, nitrogen oxides. Otherwise, it can easily take desulfurization measures, which is beneficial to environmental protection. So it has great development prospects.

In the above combustion method, the straw pellets extruded through the straw pellet machine can use for layered combustion and suspension combustion. The particles crushed through the straw crusher can use for boiling combustion.

Hope this article can help you know more about biomass pellets, if you want to build your own wood pellet production line, please contact us.

Using A Wood Pellet Machine To Make Pine Biomass Pellet Fuel

The raw material of biomass pellet fuel is quite extensive. It can be produced by crop straw, forestry processed scrap, even livestock manure, municipal waste, and so on. Biomass pellet fuel is different from traditional fuels such as coal and petroleum. Fuel is a new type of energy, renewable energy, and reused energy.

Biomass pellet fuel raw materials can be seen everywhere, through mechanical pulverization (hammer mill), drying, extrusion, granulation (biomass pellet machine) and other processes, and then finally finished into pellets. Since the raw materials are organic waste, the biomass fuel pellets are clean energy that easy to burn and has less smoke.

Many users have a certain understanding of the process flow of pine wood pellet fuel, but the specific details of production may not be very clear. This article will introduce the pine wood pellet production line process in detail.

The Crushing Of Raw Materials

Raw materials before processing are relatively long or relatively large. If the raw material crushed, the length of straw should be controlled at about 5cm, so as to avoid excessive raw materials entering the biomass pellet machine and causing the block machine.

The Drying Of Raw Materials

Since the raw material is relatively large in water recovery. If the user of the large biomass pellet machine can dry the raw material, the small processing needs to be air-dried, and the moisture of the raw material is generally controlled between 15% and 25%. Excessive moisture can easily block the ring die of the biomass pellet machine.

Raw Material Compression Pelletization

The raw material has a moderate moisture content after being dried and can be molded without pressing any additives when the particulate fuel is pressed by the wood pellet machine. It can produce a smooth and lustrous granular fuel.

Cooling Of Pine Pellet Fuel

The produced pine pellet fuel has a relatively high temperature and needs to be cooled through the cooling machine before being packaged. If the temperature is too high, the packaging is easy to produce water droplets to loosen the particles. Which is not conducive to sales.

The Packaging Of Pine Pellet Fuel

Pine pellet fuel can be packaged in a quantitative packaging machine. It can be packaged into 5kg, 10kg, 25kg, and so on, which is convenient for small users to use. It can also be made into tons of bags, which is convenient for large users to use and unload.

If you are interested in our biomass pellet making machine, welcome to our website wood pellet machine.