What Is The Process Flow Of Pig Manure Organic Fertilizer In Disc Granulator Machine

The bottom of the disc granulator reinforced with multiple radiant steel plates, which is durable and never deformed. The design of the weighted, thickened, and the sturdy base does not require anchor bolts for stable operation. The main gear of the granulator uses high-frequency quenching, doubled the service life. The granulated disk lined with high-strength glass fiber reinforced plastic for corrosion resistance and durability.

What Is Disc Granulator Machine

The disc granulator (also known as a ball disc) is a volumetric metering feeding device. Which can feed the material evenly and continuously to the next process, and can withstand a large pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in the form of powder, material or small pieces. Such as pulverized coal, cement, clinker, limestone, shale, coal gangue, clay and other powdery, granular or small pieces materials.

The disc granulator machine adopts the overall arc structure of the disc angle, and the granulation rate can reach more than 93%. The granulation disc provided with three outlets, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. Otherwise, the reducer and motor-driven through a flexible belt, which ensures smooth starting, reduces shock, and reduces equipment life.

Pig Manure Organic Fertilizer Process Introduction

Transfer the processed pig manure directly to the raw material silo (or raw material mixer).
Pig manure transferred to the disc homogenizer and uniformly added to the rotary disc of the disc granulator, then the liquid component or an appropriate amount of water sprayed through the liquid component distributor of the disc granulator on the material, to meet the amount of liquid phase required for ball formation. The rotating disc and disc edge produce friction and centrifugal effect on the material, causing the material to move in a circumferential direction, rubbing and squeezing the powder particles, and then gradually agglomerating into a ball. Due to the difference in particle mass, the gravity and centrifugation produced are not the same. When the gravity and centrifugation increase enough to overcome the friction between particles, they will be thrown out of the disk, and smaller particles will still stay in the circle. Fine powder pellets continue to accumulate in the dish.
It is sent to the organic fertilizer dryer to exchange heat with the heat from the hot blast stove.
It is sent to the sorting granules in the hot sieving, and the fine granules directly returned to the disc homogenizer, as the core continues to participate in the particle adhesion into balls.
Transfer it to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong refrigeration air.
Conveyed the finished product to the organic fertilizer sieving machine, the large particles crushed through the crusher machine and returned to the disc homogenizer continue to participate in ball formation.
The qualified products after screening sent to the coating machine for coating.
Transfer to full-automatic packaging scale for weighing, packing, and storage.

Advantages Of Disc Granulation Process For Producing Pig Manure Organic Fertilizer

The operation is intuitive, and the operation of the equipment can be grasped at any time. If the abnormality is found, it can adjust in time.

2. The size of the particles is determined by the inclination and rotation speed of the disc. The inclination and rotation speed of the disc can adjust. Therefore, the disc granulation process has a wide range of particle size control, strong adaptability, and a high ball formation rate. It can reach 70% ~ 90%.

3. The pig manure organic fertilizer disc granulation process has a short production process, simple structure, low investment, easy operation, and so on. Which is more suitable for small and medium-sized enterprises.

Hope this article can help you know more organic fertilizer production process, if you want to build your own organic fertilizer plant, please contact us.

What Causes The Excessive Dust Of The Straw Pellet Machine

At present, there are many types of straw pellet machines on the market. They are favored by users because of their respective advantages. However, due to various factors, the straw pellet machines at work often have excessive dust. This will not only cause pollution to the environment but also affect the service life of the equipment. So try to find the cause and solve it.

What Are The Criteria For Classifying Feed Machinery

Actually, feed machinery is a general term for a class of machinery and equipment. Which can divide into many types, and the classification is different, the specific types are different.

According to different uses of the machine

Feed machinery can divide into feed crushing machinery, mixer, feed pellet machine, cooler, dryer, classifier, elevator, premixer, feed units, pellet units, premix units, and so on. Among them, feed crushing machine, mixer, feed pellet machine, premixer, and related accessories belong to the category of light feed machinery. The rest can be considered heavy feed machinery.

Use in practice

However, some people think that it is unscientific to divide feed machinery into a light and heavy in such a simple way. It should summarize in practical operation. For example, feed crushing machinery, mixer, feed pellet machine, premixer, etc. used for feed processing, so they should classify as processing. Cooler, dryer, classifier, elevator, cleaning equipment, etc. are feed processing machinery of sorting, which can classify feed.

What Causes The Excessive Dust Of The Straw Pellet Machine

There are many factors that cause excessive dust in the straw pellet machine. On the one hand, the amount of material input does not match the processing capacity of the equipment itself, which makes some materials not processed in a timely manner. The solution to this situation is to control the speed and volume of the material.

Another possibility is that the system of the straw pellet machine is aging, which makes the machine run at a slower speed than required. In this way, the frequency of the pellets will be different, and the timely discharge of powder will cause excessive dust. In this situation, the problem can alleviate through replacing the aging machine system.

If there is a problem with the rotor granulation system of the straw pellet machine, too much dust will cause. After the problem repaired in time, the amount of dust can control within the standard range.

Hope this article can help you know more feed pellet machine, if you have any needs, please contact us. Zhengzhou Fusmar Machinery as a professional feed pellet machinery manufacturer has the advantages of advanced structure, reliable performance, low energy consumption, and stable operation. Providing each customer with intimate pre-sales and after-sales professional services, from product introduction to production site and customer equipment worksite visit.

Do You Know A Medium Scale Feed Pellet production Line

The feed mill plant unit is widely applied to medium scale feed pellet production line of animal feed pellets. It can produce 1000kg pellet feed per hour. The manufactured pellet feed is suitable for raising cattle, horse, rabbit, sheep, pig, chicken, geese, duck, fish (sinking fish feed) and other animal feed processing and production.
It is suitable for making both complete feed and concentrated feed of chickens, ducks, geese, quail and other animal feed processing and production.

Zhengzhou Fusmar Machinery is a professional animal feed pelleting process manufacturer this article will introduce 1000Kg/H animal feed pellet plant in detail.

Animal Feed Pelleting Process Working Principle

The medium scale feed pellet production line process: Feed Crusher—Feed Mixer–Feed Pellet Mill–Pellet Cooler–Feed Package

Firstly, the raw materials will go through crushing and grinding process, and them will be processed into powder and then mixed completely. Then, through the feed pellet mill machine, the mixed feed mash will be made into pellets. After cooling process, the feed pellets can be packed directly.

Features Of Medium Scale Feed Pellet production Line

1. The process flow is continuous and reasonable, and each machine has good performance.

2. The unit has compact structure, small occupation area, low energy consumption and high efficiency.

3. Simple structure, suitable for small farmers in rural areas to use, easy maintenance, safe and reliable, less investment and quick effect.

Zhengzhou Fusmar Machinery as a professional medium scale fed pellet production line manufacturer, in order to meet the requirement of customer, we not only provide a full set of animal feed production machines but also provide a single machine in each production process.

As a professional feed equipment manufacturer, we have a powerful designing, producing, construction and after-sale service team, and could provide more efficient and reliable service for you. Possessing years of experience in poultry feed production line design and construction, we are capable of offer a tailor-made services and total solution.

This’s What You Should Know Small Poultry Feed Production Line Feed Mill Equipment

The small poultry feed pellet plant is an ideal choice for small feed pellet plants, livestock, poultry, fish farms, and individuals. It can make feed pellets for cattle, sheep, goat, chicken, duck, goose, fish, pig, horse and so on.

Zhengzhou Fusmar Machinery is a professional small poultry feed mill equipment manufacturer, this article will introduce 500KG/H poultry feed production line in detail.

Raw Materails For Small Animal Feed Plant

Corn, soybean meal/cake, wheat bran, bone meal, alfalfa, grass, corn stalk, grain, fish meal, and other nutritional additives.

Poultry Feed Mill Equipment Making Process

The small poultry feed production line, which includes a system of grinding, mixing, conveying, pelletizing and cooling. The diameter of the final feed pellets can be 2~8mm. It is a multifunction poultry feed pellet making machine that is suitable for processing feed pellets for various kinds of poultry, livestock, and animals.

As shown in the picture, the maize and soya bean meal (store & directly feed on the ground) is sucked into the hammer mill and crushed into a fine powder. Any other powder/soft materials, such as wheat bran, bone meal, microelement, vitamin, etc, which don’t need to crush, they can directly feed into the vertical mixing machine from its feeding port. All materials are mixed uniformly and discharged into the hopper of the screw conveyor then feed into temporary storage silo by screw conveyor. By screw feeder, the mixed materials are uniformly and continuously feed into the animal feed pellet machine then produced into feed pellets. The pellets are discharged into the hopper of the belt conveyor then feed into the pellet cooling machine through the airlock. With the cooling process, the fresh & hot pellets are cooled, the pellet temperature is not more 5℃ than the room temperature. The cooled poultry feed pellets are screened by the vibrating screen, then they can be packaged.

Small Animal Feed Plant Features

Small Investment
Because of the compact design, these machines require very little space to install.
Low installation cost
Simple procedures are required for the installation of such livestock and poultry feed pelleting plants. All machines can use immediately after the simple installation and connection of mill parts.
Low production cost
Once the entire production plant is completed, the machines need only two or three workers to operate. Fewer workers mean it costs less to run factories. This is a profitable project.
Wide Applications
This small animal feed plant is widely used to produce the pellets for the farm animal and poultry.
Long Time Storage
High particle density, smooth surface, easy to store and transport, it can store for a long time.
Multi Sizes Pellets
The diameter of feed pellets can be adjusted between 2mm and 8mm (different molds with different diameters can be changed), and the length can be adjusted between 5-20mm, which is suitable for different growing periods of animals.

Small poultry feed pellet production line is widely applied to small to medium scale of feed pellet production plant. If you are planning to set up a mini plant for making your poultry feed pellets on farm or start a small feed pellet manufacturing business, this small plant should be your best choice!

Vertical Feed Mixer Manufacturer Feed Mixing Machine On Sale

Vertical feed mixer, which is a small-scale feed processing equipment designed for rural farmers, small-scale farms, small and medium-sized cooperative feed plants, and also has good effects in mixing powder and chemical raw materials. Zhengzhou Fusmar Machinery is a professional vertical feed mixer manufacturer, this article will introduce this machine in detail.

Feed Production Equipment

The feed production equipment mainly divided feed machinery group, feed machinery parts, crushing equipment series, mixing equipment series, pelletization equipment series, screening equipment, drying equipment, stable cooling equipment, and conveying equipment.

Vertical Feed Mixer Introduction

The vertical feed mixer is suitable for livestock farming such as pigs, chickens and fish. It integrates vertical lifting, mixing bin and horizontal conveying. It has the advantages of simple and compact structure, one-time small investment, economical and practical, convenient maintenance, and no special production site.

Parameter Data

Model	Powder(KW)	Weight(kg)	Package(CM)
LJB300	3 Three phase	150/180	336121120
LJB600	220/240	336121120
LJB-1000	260/280	336121120
LJB-1500	280/300	31612095

Operating Of The Vertical Feed Mixer

The material added from the feeding port below the feed mixer, and the stirring material transferred from the feeding hopper of the vertical mixer into the vertical screw conveyor through the lifting screw in the feed mixer. The material lifted up to the top and then thrown in an umbrella shape from the circumference of the mixing drum. Re-enter the vertical screw conveyor from the notch at the bottom of the sleeve, and lift up again. Mixing and mixing repeated until the raw material is uniform, and open the discharge port to unload the material.

Matters Need Attention

Although the feed mixer can improve production efficiency, there are some dangers. Farmers must pay attention to the operation specifications when using the feed mixer. Before using the feed mixer, in addition to the need to check the whole machine, the belt should adjust tightly. After starting the machine, use a powder test of about 15 kg to observe whether the machine can discharge normally. After the official start of the use of the feed mixer, be sure not to force the feed with hands, sticks, etc. In case the hand caught in the machine.

Zhengzhou Fusmar Machinery as a professional vertical feed mixer manufacturer has the advantages of advanced structure, reliable performance, low energy consumption, and stable operation. Provide each customer with intimate pre-sales and after-sales professional services, from product introduction to production site and customer equipment worksite visit.

Zhengzhou Fusmar Machinery specializes in the production of feed pellet machine, feed hammer mill, feed cooling machine, feed mixing machine, feed packing machine, and other feed machinery.

What Are The Protective Effects Of Organic Fertilizer Processing Equipment On The Environment

In recent years, as the problem of environmental pollution has become more and more serious, many countries have introduced policies to regulate them. So the environment has not continued to deteriorate and is slowly recovering. It can be seen that many countries have also made great efforts and determination to govern environmental issues.

If you have any question, welcome to our website organic fertilizer granulator machine.

Easy To Cause Pollution Enterprises

Generally, the most easiest to cause pollution are some factories, agriculture, and aquaculture. The treatment method for factories is to filter the discharged sewage and waste water, which can discharge only after passing the qualification. It is a bit of problem for agriculture and aquaculture, because the burning of straw will cause pollution to the atmospheric environment, and it will take time to decay if it is not burned in the soil. The manure on the farm cannot be effectively treated, and wherever it placed, it will cause pollution to the atmospheric environment. Therefore, the vigorous development of subsequent organic fertilizer processing equipment has solved this problem.

What Are The Protective Effects Of Organic Fertilizer Processing Equipment On The Environment

Organic fertilizer processing equipment was not so advanced in the past and may not be very good in terms of environmental treatment. But it is different now, and the organic fertilizer production complete set of equipment line has now achieved circular development. Zhengzhou Fusmar Machinery is a professional fertilizer granulator machine manufacturer. With vigorous research work, new machinery and equipment will continue to appear, complementing each other to continuously improve the performance of organic fertilizer processing equipment. In recent years, what are the protective effects of organic fertilizer processing equipment on the environment.

Organic Fertilizer Equipment Solved The Agriculture And Farm Waste

Now there is a special straw fertilizer crusher machine for straw equipment to achieve the ideal crushing purpose. The straw crusher is mainly used for the cutting and processing of biomass such as cotton stalks, bark, branches, corn stalks, wheat stalks, straw, and so on. The processed products can be used for power generation, papermaking, wood-based panels, refined hexanol, and so on. In this way, avoids the straw does not know how to deal with, and this problem perfectly solved through the organic fertilizer equipment. Otherwise, the products produced can apply to other industries, which plays a role in the utilization of waste.

There are also special corresponding production and processing equipment for farm manure, such as some cow manure and chicken manure organic fertilizer production processing equipment. This manure can be dried and sterilized to produce organic fertilizer, and then applied to farmland to provide facilities for crops. The required growth nutrients, so as to solve the pollution of feces to the atmosphere, and also allow the crops to grow better.

Hope this article can help you know more organic fertilizer production equipment, if you want to build your own organic fertilizer production line, please contact us. Because we are a professional fertilizer granulator machine manufacturer, with many years in this industry. We will provide a complete solution to meet your demand.

The Reason For Choosing The Animal Feed Pellet Mill To Process The Feed

At present, poultry and animals are basically fed with feed, and feed processing also has specialized feed machinery and equipment. What are the advantages of using feed machinery to process feed, and these are the reasons that attract users.

Our company Fusmar is a professional feed pellet machine manufacturer, if you have any question, please contact us.

The Reason For Choosing The Animal Feed Pellet Mill To Process The Feed

Feeds processed with animal feed pellet mill machinery are very comprehensive in their nutritional formula, which can prevent animals from picky eating. Because the produced feed is basically granular, it can maintain uniformity in each process, which can reduce unnecessary losses and save transportation costs.

Animal Feed Pellet Mill Is An Ideal Feed Processing Equipment

During feed processing, a series of reactions occur in the feed due to factors such as moisture, temperature, and pressure, which help digestion. In addition, the fluidity of pellet feed is good, and it rarely causes sticking, which is one of the reasons that attract customers.

feed pellet machinehttps://www.feedpelletizers.com/

Feed mechanical processing of feed is not as easy as powder grading phenomenon, so it is not easy to dust, environmental pollution relatively reduced a lot, in line with the concept of environmental protection production. On the whole, feed machinery is an ideal feed processing equipment and should be used well.

A Kind Of Feed Processing Machinery

Straw pellet machine is a kind of processing equipment, the main work object is a variety of plant straw and rice husk. For the equipment, the value lies in its molding rate. First of all, when choosing raw materials, pay attention to the use of those softer straws that were originally used to make granules, because soft straws are easier to press, so the forming rate will naturally increase.

In addition to the soft feature, we must also pay attention to the moisture contained in the raw material. In many cases, the forming rate of the straw pellet machine is low, and the moisture of the raw material is not controlled well. The moisture content of the raw materials used for pressing the straw particles maintained between 15 and 20%. Too high will make the granular products loose, and too low will make it difficult to compact. Therefore, it suggested that the moisture of raw materials can reduce a through drying machine to achieve the ideal state.

The Requirements Of Feed Pellet Production Line In Receiving Raw Materials

In the design of compound feed processing machinery, the processing technology and production equipment are important to ensure the quality of feed. Only in the performance of reliable feed processing machinery and scientific process can produce qualified compound feed.

Reasonable Selection Of Feed Processing Machinery

Reasonable selection of feed processing machinery, but also with scientific processing technology. Only then the product quality can be guaranteed. Of course, for the production enterprises, the use of perfect, reasonable, flexible process, choosing efficient and high-quality equipment, also always belongs to the goal which diligently pursues.

The analysis based on the source of the feed and the processing method. Generally, the processing technology is first crushed and then batched. The production system of feed processing machinery also composed of eight parts: raw material receiving, pellet crushing, ingredient mixing, pelletizing and expansion, liquid spraying, finished product discharge, electrical control, and dust removal system.

Zhengzhou Fusmar Machinery is a professional feed pellet machine manufacturer, welcome to visit our website.

Pellet Prushing Process Of Feed Processing Machinery

In the process of feed processing machinery, crushing process is a very critical process. According to the current production, according to the different crushing times of raw materials, it can divide into primary crushing process and secondary crushing process. The one-time pulverization process is simple and the equipment investment is small, but its disadvantages are that the treatment results of the pulverized material may have uneven particle size and high power consumption.

Another crushing process can make up for this shortcoming. With this method, the finished products processed through feed processing machinery have the same granularity, high output, and low energy consumption, but the equipment investment is large. Therefore, most feed mills use one-time crush currently. In compound feed, pellets generally account for 60% -70%. When selecting a crusher machine, the production capacity of the feed mill grinder is generally greater than the production needs of the feed mill.

The Receiving Of Raw Materials

Next, we mainly analyze the content of receiving raw materials. Generally speaking, the raw material receiving process generally includes conveying equipment, magnetic separation equipment, primary cleaning screen, metering equipment and production silos. At present, the commonly used raw material weighing equipment is a floor scale, and a flow scale rarely used.

In this process, most of the production enterprises use the conveying equipment is generally bucket elevator and scraper conveyor. Its productivity and receiving method are mainly related to feed processing machinery and the production capacity of manufacturers, generally based on the principle of not affecting the feeding.

Hope this article can help you know more feed pellet production equipment, if you want to build your own feed pellet plant, please contact us.

Farm Feed Mixer Machine Application In Feed Plant Is Popular

In modern feed production, the quality of feed has attracted more and more attention. The mixing evenness of feed pellets is an important index to reflect the quality of feed processing, otherwise, it’s the main parameter to evaluate the mixing performance of the farm feed mixer machine.

Zhengzhou Fusmar Machinery Manufactured Mixer Machine

Our company Fusmar manufactured mixer machine widely used in the chemical industry, pesticide, dye, medicine, food, feed, petroleum, metallurgy, and mining industries of various powder pellets mixing.

Farm Feed Mixer Machine Performance And Effect

Regardless of the production of mixed feed or premix feed, the batching and mixing section system is an important section of the whole feed plant. What is the performance and use effect of the farm feed mixer machine, which directly determines the production efficiency and product quality of the feed plant.

There are many factors that affect the mixing effect, but the selected farm feed mixer machine mainly affected by the model and mixing time. At present, the feed production is still based on the conventional horizontal screw mixer, which has a long mixing cycle and needs at least 3-6min mixing time. Of course, the length of mixing time-related to the nature of the mixed materials.

Farm Feed Mixer Machine Application In Feed Plant

In recent years, with the rapid development of electronic technology of high-performance computer batching scale. The batching cycle has been gradually shortened to about 2min, and there is a trend of further shortening. In the complete feed pellet production processing equipment of the feed mill, the ideal one is that the production cycle of the mixer is equal to or close to the batching scale. So as to ensure that the batching mixing system has an accurate ratio, high mixing quality, and normal operation. The production efficiency of the complete set of units reaches the best state, thus effectively increasing the output and reducing the production cost.

Our company Fusmar manufactured sealed dust-free, simple operation, convenient maintenance, and long applicable life. In addition, according to the requirements of users can also customize a variety of models to meet the production needs of feed mills.

See here, I believe you have a deeper understanding of our company Fusmar manufactured farm feed mixer machine. It is a new type of efficient mixing equipment. If you want to know more about mixer machine information, you can contact our sales designer, we will have professional staff to answer in detail for you. At the same time welcome new and old customers to buy our products!

Do You Know The Organic Fertilizer Production Plant Equipment Configuration

The organic fertilizer production line can configure according to your actual needs and operating funds. Generally, when purchasing organic fertilizer production line equipment, our sales designer will give you a reasonable production line plan according to your own situation.

For many entrepreneurs who start producing bio-fertilizers, it is difficult to fully understand the process and find the best match for each machine. Based on years of experience and customer demand, we launched different types of organic fertilizer production line. It is centrally controlled and highly automated. Not only that, Fusmar organic fertilizer production line is very energy efficient.

Zhengzhou Fusmar Machinery is a professional fertilizer granulator machine manufacturer, this article will introduce organic fertilizer production line in detail.

The Simplest Organic Fertilizer Production Line

The simplest organic fertilizer production line only needs: fermentation equipment – raw material warehouse – belt conveyor – crusher – belt conveyor – screening machine – storage silo. The unpacked powdered organic fertilizer is produced with low economic value and is recommended for personal use. On this basis, a packaging machine can also add for packaging and sale.

Disc Granulator Production Line

Disc granulator production line includes: fermentation equipment – crusher – belt conveyor – mixer – belt conveyor – disc granulator – belt conveyor – dryer – belt conveyor – cooler – belt conveyor – screening machine – belt conveyor – package coating machine – elevator – packaging scale. In the screening machine, the bad particles can transmission back to the granulator.

Today, organic agriculture is highly praised and the demand for bio-organic fertilizer is bound to increase. The fertilizer production line has a high yield, high quality, and good market prospects. Come and choose!

Roller Extrusion Granulator Production Line

With years of production experience, Fusmar Machinery manufactured roller extrusion granulation machine based on the original two-roller extrusion granulation. It can widely use in the fertilizer processing industry, feed production units, and chemical industry for granulation, production, and processing of powder materials.

Roller extrusion granulator production line includes: fermentation equipment – crusher – belt conveyor – roller extrusion granulator – belt conveyor – sieving machine – belt conveyor – coating machine – elevator – packaging scale. In the screening machine, the bad particles can transmission back to the granulator.

Because the theme is broad if you are interested in organic fertilizer equipment or have the idea of starting an organic fertilizer factory. Please click the organic granulator machine, and ask for the machine details, our sales designer will contact you ASAP.