The Role Of Dryer In The Charcoal Briquette Machine Equipment Production Line

The charcoal briquette machine production line composed of various equipment and different types of equipment play different roles. Many customers have some problems when buying dryers. Here, we will introduce the role of dryers in the charcoal briquette production line.  

The Role Of Dryer In Charcoal Briquette Machine Equipment Production Line

The drying part of the charcoal making machine production line is closely connected with the raw materials. The moisture content of different raw materials is usually different. After the wet wood broke, it has a certain degree of stickiness, which is not conducive to the formation of charcoal. At the same time, there is a certain separation of raw materials and moisture. The combination of raw materials and water is related to the drying operation. According to the law of conservation of energy, the closer the binding, the more calories are consumed, which means that the more difficult it is to dry.

Generally, the raw materials are usually short-lived, fast, and processed. If they are too slow, the raw materials will decompose, discolor, or even deteriorate, which will affect the quality of the finished product. In some special cases, multiple drying operations must also be performed on raw materials with strong adhesion. Consumers should fully consider the reasons for raw materials when choosing a charcoal briquette machine production line. The moisture content of the raw materials, including the nature of the raw materials, directly determines the type of dryer, drying temperature, and difficulty of drying. The combination of machines on the charcoal briquette production line is also determined by the raw materials. Such as wood shavings raw materials in the charcoal machine production line can save crushing equipment.

Control Method Of Charcoal Briquette Machine Equipment

The main purpose of the charcoal briquette machine is to make finished charcoal. There are a variety of machines in the charcoal briquette production line for making finished charcoal. Such as crushing machine, drying machine, charcoal briquette machine, and carbonization furnace. The choice of raw materials for making charcoal is based on wood-based materials. The crusher is used to crush large pieces of raw material. The dryer is used for drying. The charcoal briquette machine is a device for forming charcoal. The carbonziation furnace is a machine for carbonization charcoal. Fusmar charcoal briquette machine equipment has a complete of professional control methods during the charcoal making.

Control Method Of Charcoal Briquette Machine Equipment:

  1. When crushing large raw materials, the particle size controlled below 10mm.
  2. The moisture content of the wood chips in the dryer controlled by 6% -12%.
  3. The charcoal briquette machine controls the density of the wood rod 1: 1.
  4. The carbonization temperature should be 550-600 ℃.

Fusmar charcoal briquette machine is a high-quality charcoal making equipment. If you want to build your own charcoal briquette production line, please contact us.

Biomass Pellet Fuel Is A Renewable New Energy

With the requirement of environmental protection, the development of biomass energy has been promoted, so the biomass wood pellet machine is an indispensable device. Biomass pellets belong to biomass energy, but there are many people who do not know the requirements of biomass pellet machine pelletization. Knowing what is required for pelletization can produce high-quality biomass pellets, so that investors can obtain benefits and bring better profits.

The Requirements Of Biomass Pellet Machine pelletization

There are three kinds of requirements in pelletizing, the first is the raw material, the second is the particle size, and the third is the humidity. As long as these three requirements are met in the pelletizing process, a good biomass pellet fuel can be made.

The wood pellet machine is most suitable for coarse fiber pelletization. The common processing materials are: wood chips, straw.

The raw material is very extensive, it is agricultural forestry waste, be like straw, biomass pellet cotton stalk, sawdust, branch, straw, fruit shell, waste wood. The size of the raw material affects the pelletization, the pelletization size needs to use the pulverizer to crush the raw material into a particle size of about 5MM to 10MM. Only in line with the standard can be made. Pelletization also requires humidity. The humidity is 8% to 12%. A dryer machine can be used. Only when the standard humidity is reached, the biomass pellet fuel can be made.

Development Prospect Of Biomass Pellet Machine

First of all, because of the shape of the pellets, compressed volume, save storage space, but also easy to transport, reducing transport costs. Secondly, the combustion efficiency is high, easy to burn out, less carbon residue. Compared with coal, the volatile content of high ignition point low, easy to ignite. With the increase of density, high energy density and large increase of combustion duration, it can be directly applied to coal-fired boilers. In addition, when biomass pellet combustion, the harmful gas composition content is very low, the emission of harmful gas is less, with environmental protection benefits. And the ash after combustion still can be used as potash fertilizer directly, saved expense.

biomass pellet fuel

Biomass pellet fuel is renewable new energy. It uses wood waste, trees, corn stalks, rice stalks, rice husks, and other plant wastes to make pellet fuel through crushing, mixing, extrusion, drying and other processes for direct fuel combustion. Biomass pellet fuel can replace non-renewable energy such as coal, oil, natural gas. The promotion and use of the wood pellet machine production line not only solves the problem of straw handling, but also increases farmers’ income, and also contributes to environmental protection.

Biomass pellet fuel is renewable new energy, which can play an increasing role in renewable energy and take effective measures to promote green energy.

How Does The Multi-functional Feed Pellet Machine Make The Straw Into Cow Sheep Rabbit Pellets

Feed pellet machines widely used in aquaculture, grain feed processing plants, livestock farms, poultry farms, individual farmers, and small medium-sized farms. At present, the feed pellet machine widely used in feed plants and farms due to its unique advantages. It has brought huge economic benefits to many customers. Fusmar Machinery is a professional pellet machine manufacturer.

Those common crop wastes such as corn stalks will become feed pellets as long as they are properly used. Here’s how to process straw into pellets for cattle, sheep, and rabbits.

Collection Of Raw Materials

Corn, sorghum, and other crops contain a lot of moisture in the straw. If they are not dried, the fibers in the straw will have toughness because of the moisture, and it will be very difficult to crush them. The powder will stick into a paste and stick to the inside of the pellet making machine, affecting the operation of the device.

Crushed Raw Materials

The most commonly used crushing equipment in the feed industry is a multi-functional straw feed crusher, but this crushing equipment is not suitable for crushing straw. Because its main crushing component is a hammer blade, and the fiber component in the straw is easily entangled on the hammer blade. Causing damage to the equipment, so it is recommended that use a professional drip grinder.

Mixing Of The Materials

The production process of feed pellets is relatively complicated and the feeding effect is good, generally, feed pellets will be made into the full-price compound feed. Since it is a full-price compound feed, some other nutrients need to add to the original straw powder and mixed uniformly. After pelleting, it can provide comprehensive nutrition for poultry and livestock. Speaking of mixing equipment, family farms are suitable for economical vertical feed mixers. Feed mills generally use large-volume twin-shaft horizontal feed mixers.

Choosing A Feed Pellet Machine To Make Pellets

The feed pellet machine pelletizing equipment can heat the material, so that the pellet feed produced has a rich paste flavor. At the same time, the nutrients in the feed can be more easily absorbed. Of course, small farms can also choose this kind of pellet making machine, because the small models in this series are also suitable as household straw feed pellet machines. The straw is also rich in nutrients needed by many animals. As long as it is used reasonably, it will bring considerable economic benefits.  

Fusmar pellet machine equipment has a variety of aperture molds to adapt to the pelletization of different materials to achieve the best results. We can also customize the feed pellet machine according to customer requirements. 

Hope this aritcle can help you know more about pelletization, if you want to build your own feed pellet production line, please contact us.

The Reason That Affects Mechanism Charcoal hardness Of Charcoal Briquette Machine

The raw materials of mechanism charcoal machine containing biomass fibers that can produce machine-made charcoal, such as branches, straws, peanut shells, tree trunks, cotton straws, tea seed shells, fruit shells, weeds, leaves, and so on. It crushed into powder within 10mm by a crusher and dried by a dryer to make the moisture content within 12%. Into the charcoal briquette machine under high temperature and high pressure to shape (without any additives), and finally put into the carbonization furnace for carbonization, forms the finished mechanism charcoal.

Effect Of Temperature On The Hardness Of Charcoal Briquette Machine Products

The temperature of the charcoal machine equipment depends on the drying and carbonization speed of the raw materials. The calorific value of the mechanism charcoal increases with the charcoal carbonization time. If the carbonization temperature is 300 °, the mechanical strength is large. If the temperature is 400 °, the mechanical strength is small. If the carbonization temperature is further increased, the mechanical strength will also increase.

The Reason That Mechanism Charcoal Poor Quality  

1. Raw materials are not clean: the main way to solve this problem is to control the transportation process of raw materials and try to ensure that raw materials are not contaminated in the transportation process. On the other hand, the storage conditions of raw materials are controlled to avoid the pollution of wind, sand, and soil. At the same time to control the source of raw materials.

2. The raw material itself ash content is high: for example, the ash content of rice husks, straws, weeds, etc. is relatively large, so the carbon ash content is relatively large. Generally speaking, this charcoal cannot be used in the barbecue and can only be used in industry.

3. High carbonization temperature: if the temperature in the carbonization process is too high, the carbon element will be bound to hydrogen and oxygen. In this way, the carbon will be relatively light, and the ash content will not be less, which means that the ash content of the carbon will increase. If mechanism charcoal too much ash may not sell.

As long as the methods are selected correctly, the charcoal making machine runs very stably. Which will greatly shorten the product cycle and improve product quality.

Hope this article can help you to know more about mechanism charcoal. If you want to build your own charcoal briquete production line, please contact us.

Large Straw Feed Pellet Machine Cattle Sheep Pellet Making Machine

The straw feed pellet machine can divide into three types: large, medium, and small straw feed pellet machine. The large straw feed pellet machines are large in volume, large in output and powerful in function. This machine is flexible and can use for diesel and electricity. Users can choose to use a motor, diesel engine, or tractor type according to the actual situation. The large straw feed pellet machine has a simple operation process, easy to use, save material, and safety.

Large Straw Feed Pellet Machine Cattle Sheep Pellet Making Machine Advantages

Large straw feed pellet machine, cattle and sheep pellet making machine Fusmar brand has the following advantages:

1. High production capacity, low price, and low power consumption.

2. The raw material has wide adaptability, this machine is suitable for the molding of various biomass raw materials. Straw from powder to a few millimeters, moisture content 5- 30%, all can be processed.

3. Electric heating function, fully automatic electric heating device. It can adjust the dryness and humidity of the raw material, solve the problems of blockage and non-forming.

4. The auto-adjusting function of the pressing wheel automatically adjusts the pressure angle. Using the principle of two-way rotation of the thrust bearing. So that the material is not crowded and not stuffy, and the stability of the material forming is guaranteed.

5. Simple operation, convenience, a high degree of automation, less labor, manual feeding or automatic feeding by conveyor machine can be used.

6. Fusmar large straw feed pellet machine has high hardness, smooth surface, and good internal maturity. Which can improve the nutritional digestion of poultry and kill pathogenic microorganisms parasites. It is suitable for raising rabbits, fish, ducks, goose, cow, sheep, and other animals. Higher economic benefits than mixed powdered feed.

7. Fusmar large straw feed pellet machine has a variety of 2.5 ~ 8mm aperture mold. It can adapt to different materials for granulation and achieve customer satisfaction.

8. Fusmar Machinery ensures the pressing effect. Compression molding of corn straw and other materials requires a lot of pressure. In similar pelletizing equipment, the roller part is the center part of the entire equipment. Fusmar uses high-quality alloy steel, which not only improves work efficiency, but also extends service life.

9. Cattle and sheep feed pellet production line processing flow: crushing-transport-pellet making machine forming-finished feed pellets.  

Zhengzhou Fusmar Machinery is a professional pellet feed processing equipment manufacturer, such as large straw feed pellet machine, medium feed pellet machine, small pellet making machine, cattle, sheep, pig, rabbit, duck, goose, and fish  household pellet machine. Fusmar brand feed pellet machines are hot sale!   

Do You Know Tilapia Fish Feed Production Line Large Fish Feed Extruder

With the development of the aquaculture industry in the direction of large-scale, intensive and professional, its requirements for aquaculture feeds are becoming higher and higher. The traditional powder compound feed, pellet compound feed, and other types of compound feed all have disadvantages, such as poor water stability, fast settling rate, easy to cause feed loss, and water pollution. It is no longer suitable for the development of modern aquaculture. Puffed fish feed has completely solved these drawbacks, and more and more aquaculture farmers and feed mills have installed puffed feed machine equipment.

fish feed pellet machine

Tilapia Feed Production Line Process: Large fish feed extruder production line

Raw material crushing → Preparation of raw materials (corn meal, soybean meal, starch, fish meal, etc.) → feed mixer → conveyor → twin screw fish feed extruder → conveyor → drying equipment (electric oven, gas oil oven or steam oven) → fuel injection → double-cylinder seasoning system → cooling conveyor → screening → silo → packaging machine

fish feed pellet production line

Extruded Fish Feed Processing Equipment Configuration: Fish Feed Pellet Machine Hot Sale

Crusher → Mixer → Feeder → Twin Screw Fish Feed Extruder → Conveyor → Multi-layer Drying Equipment → Flavoring Machine → Cooler → Vibrating Screen → Packaging Machine

Fish feed size range: 1mm, 1.5mm, 2.0mm-10mm.

This fish feed production line can produce and process feed pellets such as catfish, grass carp, tilapia, ornamental fish, turtles, bullfrogs, and so on. 

Fish Feed Production Line Equipment Introduction

1. Mixer: Adding a certain percentage of water to the raw material corn flour, rice flour, soybean flour, fish flour, meat flour, cereal flour, etc. and mix well.  

2. Feeding machine: Using the motor as the power, the screw-type transport, transfer the mixed material to the hopper of the twin-screw extruder. This equipment is convenient and efficient for feeding, saving labor and high efficiency.

3. Twin-screw feed extruder: Under the condition of high-temperature high pressure and twin-screw extrusion of the mixed raw materials. The starch structure of the raw materials changes and becomes easily absorbed nutrients. It extruded through the feed mold and adjusted by rotary cutting, until the same size pellets extruded. The specific particle size and shape are obtained by changing the mold. The fish feed extruder uses advanced frequency conversion speed regulation technology, which is more energy-saving and more accurate speed control. The current and speed of the motor can be directly seen through the inverter panel to ensure the safety of the equipment.

4. Conveyor: The produced feed pellets conveyed into the multilayer drying equipment.

5. Multi-layer oven: The oven divided into electric oven, fuel oven, gas oven, and steam oven. The temperature adjusted through the control cabinet between 0 and 150 degrees. The stainless steel mesh belt is inside the oven, and the conveyance is smooth and the failure rate is low. The feed pellets circulated through a multi-layer S-shaped track, and the feed pellets dried to safe moisture content to increase the shelf life.

6. Spraying seasoning machine: The sprayer sprays oil, attractant, etc. According to the output and product properties, spray the fat on the surface of the feed, and at the same time spray the minced meat and spices, and spread evenly. After this process, the burrs on the surface of the feed pellets can be removed, making the surface of the feed pellets smoother.

7. Cooling conveyor: Reduce the surface temperature of dried feed pellets, promote the solidification of fats, reduce the pellet temperature, and easy to pack.

8. Vibrating sieve: Sieve away excess external material and granulated slag to ensure quality while ensuring the reuse of raw materials.

9. Packaging machine: Manual sealing machine and automatic packaging machine can be used.

Hope this article can help you know more about fish feed production line, if you want to build your own fish feed plant, please contact us.  

How Can The Charcoal Briquette Machine Produce High-Quality Mechanism Charcoal

The charcoal briquette machine can produce high-quality charcoal, thus realizing economic benefits. Then, when we use the new charcoal machine to produce mechanism charcoal, we must not only have good equipment and operating techniques, but also select the appropriate raw materials and know its dry humidity. So, what requirements does the charcoal briquette machine on raw materials?

charcoal briquette machine

What Requirements Does The Charcoal Briquette Machine On Raw Materials

There are many raw materials used in the production of machine-made charcoal, such as straw, wood chips, branches, peanut shells, furfural residue, wine lees, mushroom sticks, sludge, and a range of carbonaceous substances. Some crop burning materials can also be used as mechanism charcoal raw materials, energy conservation and environmental protection.

machine-made charcoal

Generally speaking, the production of mechanical charcoal with a charcoal briquette machine requires stricter raw materials, including two aspects: one is the length of the raw material, and the other is the dryness and wetness of the raw material. In order to grasp the length and humidity of the raw materials, a crusher machine and a dryer machine are used. The particle size of the raw charcoal is between 3-6mm, and the humidity is between 6% -12%. Only by mastering these two aspects can produce high-quality mechanism charcoal.

machine-made charcoal

How Can The Charcoal Briquette Machine Produce High-Quality Mechanism Charcoal

1. Only high-quality charcoal machine equipment can produce high-quality charcoal rods. The charcoal briquette machine equipment produced by Fusmar Machinery has reasonable design and can make high quality mechanism charcoal.

2. To produce high-quality mechanism charcoal, drying is very important. High-quality mechanism charcoal can be made if the humidity of the raw material guaranteed at 6-12%. If the humidity of the raw materials is high, and the charcoal is difficult to form. If the humidity is not enough, the charcoal will easily crack. Only by mastering the humidity of the raw materials can make high-quality charcoal.

3. The propeller in the charcoal making machine is also very important. If the angle of the end face of the propeller becomes smaller, or the contact surface becomes rough, the carbon rod cannot meet the requirements.

4. The temperature of the forming cylinder of the rod making machine should be 260 to 300℃. If the temperature is too high, the rod will be soft. If the temperature is low, the rod will be cracked. In order to produce high-quality charcoal rods, it is necessary to master the temperature of the forming cylinder.

charcoal briquettte production line

The charcoal machine equipment divided into four steps: crushing, drying, briquette making, and carbonization. The entire charcoal briquette production line equipment consists of crusher, dryer, charcoal briquette machine, and carbonization furnace. If you want to build your own charcoal briquette production line, please contact us.  

Why Use The Feed Processing Machinery Made Feed Into Pellets

Many feed mills or farms use feed processing machine to make raw materials into pellet feed products, and then fed to animals. Why use the feed processing machinery made feed into pellets? For example, why don’t use these raw materials directly for feeding? Or can feed be made more nutritious after being processed through the feed processing machinery?

What’s so different about this? Let’s explore it together!

In the process of feed pellet machine, generally, feed pellet product processed according to a certain feed ratio. In fact, during the breeding period, farmers will find ways to reduce the cost of breeding, thereby improving the efficiency of breeding.

Relationship Between Feed Processing Machinery And Feed Utilization

For the breeding industry, if it wants to further reduce costs, the way is to provide animals with more nutritious feed as much as possible to improve the utilization of feed. We know that feed processing machinery can mix several different materials for pelleting. In this pelletization process, the original trypsin resistance factor in the material can be broken down into molecules that are easily digested and absorbed by animals.

The Way Of Raising Animals

If only according to the traditional way of raising animals, then it will not only easy to cause the animals picky eaters, resulting in the waste of feed. At the same time, this is likely to lead to insufficient nutrition, affecting the growth of animals. In addition, the traditional crushed materials taste worse, so the feed conversion rate is lower. The animal growth speed is slower. In contrast, after the processing of feed machinery, it can mix a variety of raw materials together, to ensure nutrition.

The Storage And Transportion Of Feed

In the process of storage and transportation of traditional feed, there is a greater probability of moldy deterioration. Which will not only lead to the waste of feed, more importantly, may also increase the incidence of digestive tract diseases in animals. After the raw material through the feed processing machinery pelletization, the bacteria, eggs, and germs contained in the scrap can be killed by means of high-temperature heating to ensure animal health.

After the feed pellet machine processing, the pellet feed not only has more balanced and comprehensive nutrition and is more popular with animals. But also ensures the quality of feed pellets and can improve the feed conversion rate as much as possible.

Choosing a suitable feed processing machinery and using it properly will significantly improve the quality of the feed pellets. It will soon reflect a benign effect in the production process. If you can further master the technology, you can also greatly reduce the cost of materials, thereby increasing profits. If you want to build the feed pellet production line, please contact us.

What Determines The Combustion Of The Mechanism Charcoal

Charcoal briquette machine is an important machinery for the complete mechanism charcoal briquette production line. In production, it can effectively use agricultural and forestry wastes to produce mechanism charcoal and achieve energy-saving and environmentally friendly production. Therefore, it is chosen by the majority of users in the market, and the users who invest in the charcoal production machine want to produce good mechanism charcoal. So what can determine the combustion of the mechanism charcoal? How to improve the charcoal burning time?

What Determines The Combustion Of The Mechanism Charcoal

The thermal conductivity of the raw materials used in the charcoal production machine determines the performance of the machine-made charcoal. Therefore, the selection of raw materials is also an important part in the production process of the charcoal production machine, the selection of high-quality production materials can greatly improve the production efficiency and quality of the charcoal making machine.

The raw materials used in the charcoal production machine are mostly wood. Wood is a porous substance, and the pores filled with air. Air is a poor conductor of heat, so the wood has poor thermal conductivity. The thermal conductivity of the wood raw materials used in the charcoal production machine is not only affected by temperature, but also depends on the volume weight, moisture content, and fiber direction of the wood. Wood thermal conductivity increases with increasing bulk or moisture content. Thermal conductivity expressed in terms of thermal conductivity. The thermal conductivity is the amount of heat that passes through a material with a cross-sectional area of 1 square meter, a length of 1 meter, and a cross-section temperature difference of 1 degree Celsius within 1 hour. The thermal conductivity of wood in the direction of the fiber is greater than the direction perpendicular to the fiber. The charcoal of the same material has greater thermal conductivity along the fiber direction than the fiber direction. For example, the thermal conductivity along the fiber direction is 0.878 kJ, and the thermal conductivity in the vertical direction is 0.376 kJ.

How To Improve The Charcoal Burning Time

In fact, the combustion time of mechanism carbon determined by two factors. Namely, raw material and the degree of carbonization. The higher the carbon content of the mechanism carbon, the greater the calorific value. Not only does the calorific value in the combustion be large, but also the surface area of the mechanism carbon in contact with air must be small to extend the combustion time. Here the surface refers to the outer surface and the internal pores of the substance. 

Ways to improve the mechanism charcoal burning time:

1. Increasing the forming pressure of the charcoal making machine, increasing the density and strength of the rod.

2. Increasing the carbonization temperature of the carbonization furnace, and slowing down the heating and cooling speed, so that the finished mechanism charcoal has high density and high hardness.

The above is the analysis of the factors affecting the mechanism charcoal combustion and the method of improving the mechanism charcoal burning time by Fusmar Machinery. If users want to improve these two aspects, they need to choose suitable production materials and correct operating techniques. This will ensure that the charcoal production machine produced mechanism charcoal is easy to burn and has a long burning time.

If you want to build your own charcoal briquette production line, please contact us.

How Long Can The Straw Pellets Burn Made By The Straw Pellet Machine

The straw pellet machine directly compresses the crushed straw, and it does not produce chemical changes during the production process, just simple high-temperature compression. The advantage of this biomass pellet machine equipment is that no additives added in the production process, the process is simple and easy to operate, and the finished product not polluted during the combustion process. Now, many large cities eliminate coal burning, which gives this biomass pellets a chance to display. Some biomass power plants are dedicated to burning such biomass pellets. The sales of this kind of biomass pellets mainly concentrated in cities that pay attention to environmental protection, used in boilers and biomass power plants.

How long the straw pellets burned is not necessarily, it is different in different ways of combustion and different burners. With the weight of coal and straw can not say which is longer, there is a way of combustion and burner.

The current combustion modes mainly include the following:

Layered Combustion

Layered combustion, also known as fire bed combustion, is only applicable to solid fuels and is the main combustion method for small boilers. The layered combustion has a wide range of applications, but the air and the combustible material poorly mixed. The combustion reaction is slow, and sometimes the smoke appears.

Suspension Combustion

Suspension combustion, also known as fire chamber combustion, is suitable for solid, liquid or gas fuels, and is the main combustion method for large and medium boilers. Suspension combustion does not require a grate, a large area of fuel and air contact, rapid ignition, high burnout rate, high combustion efficiency, and boiler thermal efficiency. It can achieve automatic control. But there are many devices, the system complicated, and the energy consumption is large.

Boiling Combustion

The combustion material crushed into particles smaller than 2mm and sent to the furnace. The air enters from the hood on the air distribution plate, which causes the biomass pellets to roll up down and burn in a liquid boiling state. Boiling combustion equipment has a large heat storage capacity and a strong combustion reaction. In this way, the combustion temperature is below 900 degrees, which can greatly reduce the formation of severe carcinogens, nitrogen oxides. Otherwise, it can easily take desulfurization measures, which is beneficial to environmental protection. So it has great development prospects.

In the above combustion method, the straw pellets extruded through the straw pellet machine can use for layered combustion and suspension combustion. The particles crushed through the straw crusher can use for boiling combustion.

Hope this article can help you know more about biomass pellets, if you want to build your own wood pellet production line, please contact us.